Materials and Processes

Central task of the business field: Development, improvement and application of materials, processing and manufacturing methods

Our central task is to design solutions for the aerospace industry that are characterised by their efficiency, safety and sustainability. In doing so, we focus on the continuous development of our materials and processes in order to meet the dynamic requirements of the aerospace industry.

Benefits for the aerospace industry: providing concrete solutions for the development and production of assemblies, components and structures

Through our research work, we offer concrete solutions for the development and production of assemblies, components and structures. We integrate pioneering technologies and scientific payloads to make space technology safer, more efficient and more forward-looking.

Business field experience: Many years of experience in aerospace projects

With many years of experience in aerospace projects, we have proven ourselves in industrial projects and built up an extensive customer portfolio. We have been cooperating very successfully for many years with leading companies such as Airbus Defence & Space, OHB AG, DLR and ZARM in major aerospace locations such as Bremen, Hamburg, Berlin and Munich.

Examples of materials: paint-based coating systems and plasma-based coatings

Our research includes innovative materials such as green propellants, which enable environmentally friendly propulsion technologies, as well as bonding processes for efficient component assembly. We also develop technologies for high-frequency component optimisation and rely on non-destructive testing methods for the highest quality standards.

Further focal points:

• Technologies and scientific payloads: Our research integrates cutting-edge technologies and scientific payloads to take space technology to a new level.
• Material production and processing: We are working on advanced material production and processing methods to increase the efficiency and performance of space components.
• Shielding: The development of materials with high shielding effectiveness is a central part of our work to protect space systems from harmful influences.
• Microtechnologies: Our research also includes the application of microtechnologies to develop innovative solutions for space applications.
• Additive manufacturing and hybrid processes: We rely on additive manufacturing and hybrid processes to optimise flexibility and efficiency in the production of space components.

Take a look at our project examples

Find out more about Fraunhofer contributions to space missions